You need a twostage solution, first stage opencircuit mill and then second stage closedcircuit mill. First stage, will be broken into two parts as well, you use a Bond rod mill work index for the coarse component of the ore (+ mm) and the Bond ball mill work index for the fine component ( mm).
WhatsApp: +86 18203695377The mill is scaled down with a coefficient of twothirds from the standard Bond ball mill. Therefore, it requires smaller amounts of sample and the test is done faster. View.
WhatsApp: +86 18203695377A Bond Ball Mill Work Index test is a standard test for determining the ball mill work index of a sample of ore. It was developed by Fred Bond in 1952 and modified in 1961 (JKMRC CO., 2006). This index is widely used in the mineral industry for comparing the resistance of different materials to ball milling, for estimating the energy required ...
WhatsApp: +86 18203695377The Bond Ball Mill Work index (BBWi) is the industry standard procedure for assessing the grindability of ores. The test involves conducting a lockedcycle grinding test using Bond's standard mill design. The lockedcycle test enables a batch process to emulate the grinding behaviour of a continuous mill with a 250% recirculating load.
WhatsApp: +86 18203695377Bond Ball Mill Any 10 5 Lockedcycle Y Y Mod Bond Any N/A 2 Batch N Y Table 1 Summary of Grindability Test Procedures 1Weight requested for the test, for typical ores ( = /cm3). Denser samples require more weight, proportional to the
WhatsApp: +86 18203695377The Bond Ball Mill is a small universal laboratory mill used in calculating the grindability of all ores. GRINDABILITY IS THE NUMBER OF NET GRAMS OF SCREEN UNDERSIZE PRODUCED PER REVOLUTION OF THE MILL. Attached file is the Bond index test template. Bond Work Index Procedure Step by Step
WhatsApp: +86 18203695377The present investigation involves the identify the physical properties of three different types of iron ores by using Bond ball mill. The result shows that the maximum Bond work index of 14 KWh/mt was obtained for 'A' type iron ore sample. The Bond work index for 'B' and 'C' type iron ore sample are of 11 and 10 KWh/mt.
WhatsApp: +86 18203695377Average grinding work index (Wi) by type of mate rial, according to Bond (see table ): The work index (Wi) expresses the kWh required to reduce a short ton of material from theoretically infinite feed size to 80 % passing a square screen opening of 100 microns. The work index values apply to ball mills grinding wet in closed circuit.
WhatsApp: +86 18203695377In downscaling the Bond ball mill grindability test, the principle was to keep the impact effects similar in the Bond and in a smaller mill (Table 4). Therefore ball sizes and their size distribution was kept constant. The total ball charge was defined by keeping the ball charge filling fixed (19%). The target was to minimize the sample size ...
WhatsApp: +86 18203695377The FC Bond Work Index Test Ball Mill was designed by F. C. Bond for use in determining the Bond Index, a measure of grindability and power required for grinding applications. The FC Bond Mills are used in laboratories throughout the world.
WhatsApp: +86 18203695377In addition, they indicate that the Bond ball mill work index is equal to kWh/ton, which corresponds to a mineral with the presence of chalcopyrite. The rheological characterization related results indicate that all actual and labcreated mineralslurries exhibit a shear thinning rheological behavior. These results also show that, because ...
WhatsApp: +86 18203695377• Average mill load 2. Ore characterization: These are the input parameters determined from your samples using SGS benchscale testwork. Ore characterization data for your comminution circuit includes results from: • Bond ball mill grindability test • ModBond grindability test • SAG Power Index (SPI) • Static Pressure Tests (SPT)
WhatsApp: +86 18203695377The Bond ball mill grindability test is one of the most common metrics used in the mining industry for ore hardness measurements. The test is an important part of the Bond work index methodology ...
WhatsApp: +86 18203695377A standard Bond mill (Fig. 1) was designed to perform the work index tests and determine the energy consumption of various s mill has a round internal housing at the corners, has no lifters, and is for dry grinding. The inner diameter and the length are m, and the ball load is % of mill volume (equaling a total weight of kg).
WhatsApp: +86 18203695377A mill is a device, often a structure, machine or kitchen appliance, that breaks solid materials into smaller pieces by grinding, crushing, or cutting. Such comminution is an important unit operation in many are many different types of mills and many types of materials processed in them. Historically mills were powered by hand or by animals (, via a hand crank), working ...
WhatsApp: +86 18203695377The Bond ball mill work index is an expression of the material's resistance to ground and a measure of the grinding efficiency. The test is a standardized methodology that ends when a circulating load of 250% is obtained. In this paper, a new method based on the Population Balance Model ...
WhatsApp: +86 18203695377The Bond ball mill work index (Wi BM, or BWi) conducted from a feed size of approximately 2 mm to a product size on the order of 100 µm. The Bond rod mill work index (Wi RM, or RWi) conducted from a feed size of approximately 10 mm to a product size on the order of 1 mm. The Bond crushing (impact) work index (Wi C, CWi, LEIT or IWi) conducted ...
WhatsApp: +86 18203695377A ball mill, a type of grinder, is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paints. Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used as media, including ceramic balls, flint pebbles ...
WhatsApp: +86 18203695377In particular, the Bond work index (wi) is considered a critical parameter at an industrial scale, provided that power consumption in comminution operations accounts for up to 40% of operational costs. Despite this, the variability of wi when performing the ball mill Bond's standard test is not always understood enough.
WhatsApp: +86 18203695377The ball mill grindability test is used for describing ore hardness and it is so widespread that the Bond Work Index generated from the test is often referred to as an ore characteristic. The ore resistance to grinding and energy consumption can be expressed using the work index and Bond's Third Theory.
WhatsApp: +86 18203695377The F. Bond ball mill We continue to consider the methods of grinding process planning based on the calculations of different energy indexes. In this article, we are going to consider the methodology for calculating index, which has a direct impact on the choice of SAG mills when engineering the grinding process. ВWi is the ball grinding work index. It is used to calculate the energy input ...
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